Kaolin

Kaolin, is hydrated aluminium silicate, it’chemical formula is Al2Si2O5(OH)4. Kaolin is a soft white clay mineral that is widely used in various industries, including ceramics, cosmetics, pharmaceuticals, paper, paint, rubber, roofing sheets, insecticides, plastics, and more. Kaolin is composed of the hydrated aluminosilicate clay mineral – kaolinite. The commercial value of kaolin is based on the mineral’s whiteness and particle size which may be optimised during processing. Particle size affects fluidity, strength, plasticity, colour, abrasiveness, and ease of dispersion. Other important properties include its flat particle shape, which increases opacity or hiding power, its soft and non-abrasive texture, due to the absence of coarser impurities, and its chemical inertness.

AgM:C10:

White hydrous Kaolin

AgM:C20

White calcined kaolin

AgM:C30:

Low white hydrous Kaolin

AgM:C40:

Natural Light Kaolin

AgM:BCK6

Ball Clay

Features and Benefits

Kaolin is used as a filler and pigment in coatings to improve the performance and reduce costs. Some of the benefits of using kaolin in coatings include:

 

Imparting gloss, smoothness, printability, and improved barrier performance in paper and packaging applications.

 

Enhancing the opacity, brightness, and whiteness of coatings.

It is also used in the manufacture of rubber. In general Kaolin is a light reinforcing filler used to produce soft compounds.  to add strength, abrasion resistance, and rigidity. Some of the benefits of using kaolin in rubber include:

 

Adding strength, abrasion resistance, and rigidity to rubber particularly for light coloured compounds.

 

In construction products Kaolin can provide lubricity, reducing cracks from nails in gypsum wallboard

Extensively used in is personal care products, such as toothpaste and cosmetics, kaolin provides a range of benefits. Some of the benefits of using kaolin in personal care include:

 

Providing highly effective dental care when combined with delicately engineered perlite in toothpaste.

 

Offering a range of benefits in cosmetics, such as oil absorption, texture improvement, and skin cleansing.

Additionally Kaolin is used in adhesives and sealants as an extender or as a reactive or functional ingredient. Some of the benefits of using kaolin in adhesives and sealants include:

 

Improving rheology and reducing costs when used as a simple filler.

 

Offering moisture-sensitivity or improved reinforcement when using calcined and surface-modified or treated kaolin clay.

Applications

• Rheology modifier

Reinforcing filler

Reducing shrinkage

Sanitary-ware

Tableware

Ceramic glazes

TiO2 extender

Life Sciences (Pharma, cleansing and exfoliating)

Industries

Adhesives and Sealants

Kaolin improves dispersion and mechanical properties in adhesives & sealants, improving tear resistance, tensile strength and high compression set in adhesives.

Kaolin being a naturally platy mineral provides barrier properties within sealants and can extend the tack of an adhesive by delaying the absorption of said adhesive into the substrate.

Kaolin improves rheology, reducing slump with improved flow, penetration, and adhesion. Kaolin has good acid resistance.

Kaolin is an effective extender of TiO2 and other pigments, thus increasing opacity or by reducing formulation costs.

Coatings

Kaolin is used in coatings to improve their performance and reduce formulation costs. It imparts whiteness, opacity, and brightness, and improves mechanical and optical properties. Kaolin also creates a barrier effect, which limits the penetration of water and corrosive agents into paints and coatings, leading to a reduction in bubble formation, corrosion, and peeling. Kaolin is commonly used in domestic coatings.

Elastomers

Kaolin is used in elastomers to improve the acid, alkaline and heat resistance of the products. It is used as a reinforcing agent to produce coloured soft rubber compounds to improve the strength, stiffness, and dimensional stability of rubber products. Overall, kaolin’s unique properties make it a valuable additive in rubber compounds, improving their mechanical, physical, and visual characteristics to ensure high-quality performance across various applications.

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